Core Data

Data Value description
Heat Flux Capacity 1,000–2,500 W Per cold plate for high-power AI chips
Microchannel Width 0.3–2.0 mm Precision CNC-milled copper channels
Base Flatness ±0.01 mm Lapped contact surface for minimum thermal resistance
Prototype Lead Time 7–15 days From drawing approval to first article

Related Products

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AI Server Cold Plates

Copper C11000 microchannel cold plates engineered for GPU and AI accelerator cooling. Direct-to-chip design with precision-milled 0.3–2.0 mm channels, vacuum-brazed or FSW construction, and electroless nickel plating for corrosion protection. Thermal simulation support available from design stage.....

Wall‑Mounted EV Charger Sheet‑Metal Enclosure Case
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Liquid Cooling Plates & Water Blocks

Serpentine and parallel-channel liquid cooling plates for power electronics, inverters, and industrial cooling. Available in copper, aluminum, or hybrid construction with deep-drilled or brazed flow paths. Custom port configurations and mounting interfaces for seamless integration....

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CNC Machined Heat Sinks

High-performance aluminum and copper heat sinks manufactured by precision CNC milling and skiving. Fin densities up to 60 fins per inch, base thickness from 2–20 mm, and custom mounting patterns. Anodizing, powder coating, and nickel plating available...

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Vapor Chamber Base Plates

Flat heat spreaders and vapor chamber bases for uniform temperature distribution across high-heat-flux surfaces. Copper or aluminum construction with internal wick structures, supporting heat loads from 500–2,000 W. Ideal for LED, laser, and power module applications....

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Battery Cooling Plates

Liquid cooling plates for EV battery packs and energy storage systems (ESS). Serpentine or microchannel designs optimized for cell-to-plate thermal interface, with aluminum or copper construction and leak-tested to 10 bar. Compatible with cylindrical, prismatic, and pouch cell formats.....

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Skived & Bonded Heat Sinks

Skived fin heat sinks for high-power applications requiring dense fin arrays in a single piece of copper or aluminum — no thermal interface resistance between base and fins. Bonded fin heat sinks available for larger formats with mixed-material construction. Fin thickness from 0.1 mm.....

Core Manufacturing Capabilities

CNC Microchannel Milling

3- and 5-axis CNC machining centers mill precision microchannels as narrow as 0.3 mm in copper C11000 and aluminum 6061-T6. Channel geometry optimized via CFD simulation for balanced flow distribution and maximum heat transfer.

Skiving

Single-piece skiving produces fin arrays with zero thermal resistance between base and fins — critical for high-heat-flux applications. Capable of fin thicknesses down to 0.1 mm and fin heights up to 80 mm in copper and aluminum.

Vacuum Brazing

Vacuum furnace brazing creates leak-tight, metallurgical bonds between cold plate layers without flux residue. Ideal for copper microchannel cold plates requiring high structural integrity and long-term reliability under pressure cycling.

Friction Stir Welding (FSW)

FSW produces solid-state welds with no melting, ideal for aluminum and copper-aluminum hybrid cold plates. Superior mechanical properties and leak resistance compared to fusion welding, suitable for high-pressure liquid cooling systems.

Deep Hole Drilling

Gun drilling and deep hole drilling produce straight, precision flow paths in solid copper or aluminum billets — ideal for serpentine channel cold plates where brazed construction is not preferred. Hole diameters from 3–20 mm, depth-to-diameter ratios up to 50:1.

Custom Thermal Management Components Material Solutions

Choosing the right material is the first step in optimizing thermal performance, weight, and cost. Our engineering team helps you select the optimal material based on your heat load, coolant type, weight constraints, and budget.

Material Thermal Conductivity Key Advantages Typical Applications
Copper C11000 / T2 ~398 W/m·K Highest conductivity, excellent corrosion resistance with nickel plating AI server cold plates, high-heat-flux liquid cooling
Aluminum 6061-T6 ~167 W/m·K Lightweight, cost-effective, easy to anodize Battery cooling plates, general heat sinks, power electronics
Aluminum 6063 ~201 W/m·K Better extrudability, smooth surface finish Extruded heat sinks, LED cooling, low-to-medium power
Cu-Al Hybrid Combined Copper base for heat spreading + aluminum fins for weight/cost optimization High-performance air-cooled heat sinks, weight-sensitive applications
Stainless Steel 304/316 ~15–20 W/m·K Corrosion resistance, high pressure capability, biocompatible Corrosive fluid cooling, medical, food & beverage

Technical Specifications

Standard capabilities across our thermal component manufacturing range. Custom specifications available upon request — our engineering team reviews every project for feasibility and optimization.

Supply High‑precision Custom CNC & Sheet‑Metal Components For Global Blue‑Ocean Markets

Core Application Sectors & Customised Manufacturing Solutions

Our thermal components are deployed across high-heat, high-reliability industries where downtime is costly and thermal performance is non-negotiable.

AI Servers & Data Centerst

GPU/AI accelerator cold plates, server-level liquid cooling manifolds, and high-density rack cooling components. Designed for the thermal demands of next-generation computing with power densities exceeding 1 kW per chip. Our copper microchannel cold plates support direct-to-chip cooling for NVIDIA, AMD, and custom AI accelerator architectures, helping data centers reduce PUE by 10–15% compared to air cooling.

Power Electronics & Drives

Cold plates and heat sinks for IGBT modules, SiC/GaN MOSFETs, thyristors, rectifiers, and power conversion equipment. Custom thermal interface patterns and mounting holes for direct module integration — including pin-fin, mini-channel, and serpentine designs optimized for specific module footprints. Compatible with standard and custom power module packages.

Electric Vehicles & Energy Storage

Battery pack cooling plates, motor inverter cold plates, on-board charger heat sinks, and energy storage system thermal management. Optimized for cell-level temperature uniformity (ΔT < 5°C across the pack) and long-cycle reliability in electric vehicles, residential ESS, and utility-scale storage. Aluminum and copper options available, all leak-tested to 10 bar.

Industrial Automation

Heat sinks and cooling components for servo drives, VFDs, robotics controllers, industrial PCs, and machine vision systems. Designed for continuous operation in harsh factory environments with dust, vibration, and elevated ambient temperatures. IP65-sealed enclosure cooling options available for washdown and dusty environments.

Medical & Life Sciences

Precision thermal components for MRI gradient amplifiers, CT power supplies, laser therapy systems, DNA sequencing instruments, and laboratory equipment. Biocompatible materials (316L, PEEK-compatible) available, with cleanroom packaging and full material traceability documentation (ISO 10993, RoHS, REACH). Tight-tolerance machining for critical medical device integration.

Telecom & 5G

Heat sinks and cooling plates for 5G base stations (AAU/RU), remote radio heads (RRHs), data center networking equipment (switches, routers), and optical transport systems. Lightweight aluminum designs with weather-resistant coatings (anodizing, powder coating) for outdoor deployment. Thermal solutions supporting both passive and active cooling architectures.

Why Choose Thermal Management Components From Aximetal For Your Next Project?

We combine precision CNC machining expertise with specialized thermal manufacturing capabilities — giving you a single, reliable partner for custom thermal components from prototype through production.

  • One-Stop Thermal Solution: From cold plates and heat sinks to liquid cooling manifolds, fittings, and full assembly — a single supplier for your entire thermal stack. No need to coordinate multiple vendors, manage multiple quality systems, or risk interface compatibility issues. We handle the complete thermal bill of materials.
  • Rapid Prototyping & Iteration:7–15 day prototype turnaround from drawing approval, with DFM feedback within 24 hours. Fast iteration cycles accelerate your product development timeline — test, refine, and re-order without long lead times or expensive tooling. 5-day expedite service available for urgent projects.
  • Precision CNC Machining: ±0.005 mm tolerance on critical dimensions. 3- and 5-axis CNC machining centers with in-process quality monitoring and automated tool compensation. Base flatness lapped to ±0.01 mm for minimum thermal resistance. CMM inspection reports included with every shipment.
  • ISO 9001 Quality System: Every thermal component undergoes dimensional inspection (CMM + calibrated gauges), pressure testing (where applicable), and material verification (mill certificates included). Full inspection reports, material certificates, and pressure test records compiled for every shipment. Traceability from raw material to finished part.

Partner with Aximetal to convert your drawings into precision aluminum parts. We handle from small‑batch prototyping to mass production for global industrial buyers.

Contact Aximetal engineering team for custom material options & project quotation.
Aximetal custom aluminum sheet metal bending component for industrial equipment

Why Choose Aximetal's Custom CNC & Sheet Metal Fabrication Services

At Aximetal, we offer one‑stop custom CNC & sheet metal fabrication services, helping you select the right metal materials for energy‑storage cabinets, robotic automation enclosures, pump & fluid control assemblies and other industrial equipment. We deliver precise custom‑machined parts while preserving alloy material properties and meeting all strict quality requirements.

Certified to ISO 9001‑2015, we refuse to cut corners. We accelerate custom alloy component manufacturing projects for clients across Central Asia, Russia, Turkey, the Middle East, North Africa and Southeast Asia, with cost‑effective ex‑factory pricing and world‑class quality standards.

Whether you require 5‑axis precision‑engineered metal components, high‑strength IP65 protective enclosures, structural frames, or uniquely designed custom metal prototypes, our knowledgeable and skilled engineering team delivers expert technical guidance and comprehensive manufacturing solutions, including CKD component kits for overseas system integrators.

Aximetal is committed to delivering exceptional standards, highly competitive factory‑direct pricing, and reliable custom metal part options. We provide friendly, responsive English‑language support and professional on‑demand manufacturing services for global industrial buyers.

Provide the most cost‑effective solution for custom CNC machining and sheet‑metal manufacturing, helping you expand your end‑product competitiveness.
Experienced engineers for BESS cabinet, robot housing and pump‑fluid metal component custom development, offering drawing review and DFM suggestions.
ISO 9001‑2015, RoHS, CE compliant production standards. 24H*7 online English‑speaking technical support for fast project consultation.
5‑axis & 3‑axis CNC milling, laser cutting, bending, welding and complete surface finishing all under one roof.
Dimensional inspection, salt‑spray corrosion test and finish verification for parts working in harsh field environments.
Strict non‑disclosure agreements, your drawings and project data are kept fully confidential.
Stable production scheduling for prototype, small‑batch and mass‑volume custom orders.

Surface Treatment For Custom CNC & Sheet‑Metal Components

At Aximetal, we select matching surface finish solutions based on your working environment, target market and project specification. Before starting custom CNC & sheet‑metal fabrication orders, every surface‑treatment option will be confirmed with you. Our in‑house finishing workshop supports anti‑corrosion performance for harsh‑condition projects for energy storage cabinets, robot enclosures and pump fluid equipment, delivering consistent branded quality for Central‑Asia, Russia, Middle‑East and Southeast‑Asia integrators.

Powder Coating CNC sheet metal parts

Powder Coating

Robust protective coating for outdoor cabinet assemblies. Outstanding salt‑spray resistance, rich custom color options, ideal for BESS enclosures and automation housings deployed in coastal, high‑humidity blue‑ocean markets.

Anodic Oxidation aluminum CNC parts

Anodic Oxidation

Build hard oxide layer on aluminum CNC machined components. Improve surface hardness & anti‑corrosion performance, widely applied for robotic structural parts and fluid‑control manifold components.

Brushed Polished metal parts

Brushed Polished

Uniform linear brushed metallic texture. Retain metal original grain, great visual quality for exposed mechanical covers and equipment panels for high‑end industrial OEM projects.

Sandblast CNC machined parts

Sandblast

Uniform matte metal finish, optimizes bonding performance for subsequent painting or anodizing. Pre‑treatment standard for our 5‑axis custom machined industrial spare‑parts.

Mirror Polishing metal sheet parts

Mirror Polishing

High‑gloss mirror‑grade metal surface. Precision polishing for special decorative & mechanical contact components, strict visual inspection per Aximetal internal quality standard.

Electroplated custom metal components

Electroplated

Electroplated protective layer enhances wear‑resistance & conductivity. Suitable for pump fluid conductive fittings and moving mechanical assemblies under complex working conditions.

Laser Engraving custom metal parts

Laser Engraving

Permanent logo, part‑number and specification marking. Support your private‑brand requirement for CKD kit exports, traceable marking for bulk aftermarket spare‑parts.

Screen Printing sheet metal enclosure

Screen Printing

Custom graphic, warning label and brand logo printing for sheet‑metal cabinets & housings. Perfect for finished‑look delivery for system integrator clients without secondary processing.

Aximetal custom industrial control enclosure with IP protection

Your Innovation, Protected: Uncompromising IP Security & NDA Compliance

At Aximetal, your proprietary designs are treated as your most valuable assets. As a trusted manufacturing partner for precision custom CNC & sheet‑metal fabrication services, our commitment to protecting your intellectual property is absolute. We operate under a strict Zero‑Leak Policy, ensuring that every blueprint, CAD model, and prototype remains completely secure within our encrypted engineering ecosystem.

We proactively provide comprehensive Non‑Disclosure Agreements (NDAs) that fully align with international legal standards, giving you total peace of mind before file sharing begins. Our internal security protocols enforce segmented data access, encrypted servers, and restricted workshop access. Whether you are an OEM protecting sensitive industrial designs for energy‑storage, robotic automation or pump & fluid control equipment, or a system integrator launching CKD component kits for Central Asia, Russia, Turkey, the Middle East, North Africa or Southeast Asia markets, Aximetal acts as a secure, confidential extension of your team.

Talk to our expert team

Engineering & Manufacturing FAQ

Q. What is the minimum order quantity for custom thermal components?

There is no minimum order quantity. We accept orders starting from 1 piece for prototypes and small-batch production. This makes us ideal for R&D projects, startup companies, university research, and low-volume industrial applications where traditional manufacturers require large MOQs. Pricing is tiered by quantity — you benefit from volume discounts as your production scales, without being locked into large upfront commitments.

Q. How long does it take to get a prototype cold plate?

Standard prototype lead time is 7–15 working days from drawing approval. Simple CNC-machined heat sinks or single-piece cold plates can often be completed in 7–10 days. Complex designs requiring vacuum brazing, FSW, or multi-step processing may take 15–20 days. We provide DFM feedback and a formal quote within 24 hours of receiving your drawings and specifications. For urgent projects, 5-day expedite service is available with a surcharge — ask our team for details.

Q. Can you manufacture cold plates based on my thermal specifications instead of drawings?

Yes. If you provide thermal requirements (heat load in watts, coolant type, flow rate, inlet/outlet temperature targets, allowable pressure drop, and available envelope dimensions), our engineering team can design a cold plate optimized for your requirements. We offer optional CFD thermal simulation to validate performance before manufacturing. We will provide design drawings for your review and approval before production begins — you retain full control over the design.

Q. What materials do you recommend for AI server GPU cooling?

For high-heat-flux GPU cooling (above 500 W per chip), we recommend oxygen-free copper C11000 with electroless nickel plating. Copper provides the highest thermal conductivity (~398 W/m·K), ensuring efficient heat spreading from the chip contact area to the coolant channels. Electroless nickel plating prevents copper corrosion in water/glycol cooling loops and provides a durable, low-friction surface. For cost-sensitive or weight-constrained applications, aluminum 6061-T6 is a viable alternative — particularly for heat loads below 300 W per chip or where air cooling is used. Our engineering team can help you select the optimal material based on your specific thermal and mechanical requirements.

Q. What is your MOQ for custom machined and sheet‑metal components?

We support low‑volume prototyping as well as mass‑volume production. There is no strict minimum‑order‑quantity. We work with small‑batch prototype projects and large‑scale CKD kit orders for overseas system integrators alike.

Q. What are your typical payment terms for overseas customers?

Our standard term is 30‑50% deposit upon order confirmation, balance paid before shipment. Flexible terms can be discussed for long‑term strategic OEM partners.

Q. Why your quotation is not the lowest on market?

We deliver integrated CNC plus sheet‑metal one‑stop manufacturing. Our pricing covers material traceability, strict quality control, NDA IP‑protection, surface finishing and reliable lead‑time control. We avoid hidden rework costs common from cheap fragmented suppliers.

Q. How do you ensure on‑time delivery for custom orders?

Every project gets dedicated engineering and production scheduling. We evaluate lead‑time at quotation stage and communicate proactively if any risk occurs. In‑house CNC and sheet‑metal capacity greatly reduces delays from outsourced subcontractors.

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Parameter Standard Specification Custom Options
Heat Flux Capacity 1,000–2,500 W per cold plate Up to 5,000 W with enhanced microchannel design
Microchannel Width (CNC) 0.3–2.0 mm Down to 0.15 mm with specialized tooling
Skived Fin Thickness 0.1–1.0 mm Down to 0.05 mm on request
Skived Fin Height Up to 80 mm Custom heights available
Base Flatness ±0.01 mm (lapped) ±0.005 mm with precision grinding
Machining Tolerance ±0.005 mm (critical dimensions) ±0.002 mm with jig grinding