Wall‑Mounted EV Charger Sheet‑Metal Enclosure Case
Custom wall‑mounted EV charger sheet‑metal enclosures built for global energy‑storage and EV charging projects. We produce fully‑custom housings according to your drawings or samples. Support IP54‑IP65 protection grade, various surface finishes, prototype and mass‑order production, also supply CKD sheet‑metal kits for overseas local assembly.
Our wall‑mount EV charger metal enclosures are sheet‑metal fabricated housings for residential & commercial EV charging equipment.
Different from standard off‑the‑shelf boxes, every unit can be modified on dimension, door structure, cutouts, ventilation holes, lock mechanism and mounting layout. Combined with our in‑house CNC capability, we can machine internal mounting brackets, locating bases and interface fittings together, delivering complete assembly‑ready metal parts instead of single shell only[…]
FEATURES
Custom Wall‑Mounted EV Charger Sheet‑Metal Enclosure compatible with 7kW,11kW,22kW AC charging units
Designed for EV charging equipment manufacturers and system integrators targeting emerging blue‑ocean markets, this fully custom wall‑mounted EV charger sheet‑metal enclosure is built around your unique project drawings and technical requirements. We deliver one‑stop custom manufacturing covering sheet‑metal fabrication, precision CNC machining, laser cutting and bending, tailored to your exact structure, IP protection grade, dimensional tolerance and environmental application needs. Material custom options include aluminium alloy and galvanized steel. Multiple customizable surface treatments such as powder coating, anodizing, sandblasting and painting are available, to achieve superior anti‑corrosion performance for coastal salt‑fog, high‑humidity and harsh outdoor operating conditions. Widely applied for custom wall‑mount EV charging station housings and outdoor charging equipment cabinets.
Buyers can compare this custom wall‑mount EV charger housing with our custom BESS outdoor storage cabinet, browse the full custom energy‑storage sheet‑metal enclosure collectionfor projects requiring harsh‑environment resistance, modified cut‑outs and non‑standard dimensions. You may also explore our end‑to‑end custom CNC & sheet‑metal machining solutions for one‑off prototypes and bulk‑order metal component production. For sourcing references, read our practical guide on custom metal enclosure manufacturing for non‑standard drawings and view our broader custom industrial‑equipment structural parts range for projects facing long‑lead OEM part delays.
SPECIFICATIONS
| Capacity | 30ml / 50ml / 100ml |
| Material | Clear Glass |
| Cap Type | Push-type Fine-mist Sprayer |
| Cap Color | Silver / Gold |
| MOQ | 10,000 pieces |
| Customization | Bottle, pump, collar, cap, decoration & export packing |
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Core Product Specifications
① Reference Sample Specifications
| Product | Wall‑Mounted EV Charger Sheet‑Metal Enclosure |
| Compatible Power | 7kW / 11kW / 22kW AC wall‑mount charger |
| Reference Dimension | 420×260×140mm(7kW), 500×350×180mm(22kW) |
| Material | Galvanized steel, cold‑rolled steel, aluminum alloy |
| Cap type | Push-type fine-mist sprayer |
| Sheet Thickness | 1.2mm‑2.0mm (reference sample) |
| IP Protection | IP54 / IP55 |
| Mounting Type | Wall‑mount installation |
② General Custom Manufacturing Capabilities
| MOQ | Small MOQ support, prototype & bulk order available |
| Customization | Overall dimension, plate thickness, IP rating, cut‑outs, lock, hinge, window, mounting holes, surface color per drawings |
| Available capacities | Fully custom according to customer 2D/3D drawings |
| Surface Treatment | Powder coating, anodizing, sandblasting, painting, custom RAL color |
| Environmental Adaptation | Anti‑salt‑fog, high‑humidity, dust‑proof for outdoor harsh conditions |
| Export Packing | Carton box / plywood pallet, customizable inner packaging |
| Lead Time | 7‑12 days for prototype, 18‑28 days after sample confirmation for mass production |
Reference Model Selection Guide
| Product | Wall‑Mounted EV Charger Sheet‑Metal Enclosure |
| Compatible Charger Power | 7kW / 11kW / 22kW AC wall‑mount EV charger |
| Reference Outer Dimension | 420×260×140mm (7kW), 500×350×180mm (22kW) |
| Main Material | Galvanized steel, cold‑rolled steel, aluminum alloy |
| Reference Sheet Thickness | 1.2mm‑2.0mm |
| Reference IP Grade | IP54 / IP55 |
| Installation Way | Wall‑mount type |
Why Buyers Choose This Wall‑Mounted EV Charger Sheet‑Metal Enclosure
- Fully drawing‑driven custom manufacturing: Every housing can be modified on dimensions, cut‑outs, lock & hinge structure to match your 7kW /11kW /22kW charger internal components.
- Harsh‑environment outdoor performance: Customizable IP54‑IP65 protection, anti‑salt‑fog and anti‑humidity treatment for Central Asia, Middle East, Russia and Southeast Asia field deployment.
- Dual‑process one‑stop service: In‑house CNC machining plus sheet metal fabrication, handles prototypes and mass‑production without coordinating multiple vendors.
- Flexible material & surface options:Galvanized steel, cold‑rolled steel or aluminum alloy available, support powder‑coating with custom RAL color, anodizing and sandblasting finishes.
- Export‑ready delivery: Sample validation, material stock control, plywood pallet export packing, flexible lead‑time for small‑batch prototype and large‑volume orders.
Material Comparison
| Material | Applicable Charger Conditions | Advantages | Trade-offs |
| Aluminum 6061 / 5052 | Outdoor wall‑mount EV chargers, lightweight enclosure, projects requiring good heat dissipation, coastal & high‑humidity regions | Light‑weight, excellent heat dissipation performance; easy for CNC bending & machining; supports anodizing, sandblasting & custom powder coating; good anti‑corrosion performance | Higher material cost than cold‑rolled steel; vulnerable to scratch without surface protective treatment |
| Cold‑Rolled Steel SPCC | General‑use indoor & outdoor EV charger cabinets, cost‑sensitive bulk orders, standard public charging equipment | Cost‑effective, high structural rigidity, easy welding and forming, rich surface finishing options for mass production | Poor natural corrosion resistance; must complete powder‑coating to achieve IP‑grade outdoor protection |
| Galvanized Steel SGCC | Outdoor BESS and wall‑mount chargers, salt‑fog coastal areas, Central Asia & Middle East harsh working conditions | Inherent anti‑rust base layer, reduces surface‑coating failure risk, stable performance for long‑term outdoor deployment | Limited colour‑coating adhesion; harder to implement precision CNC cutting than cold‑rolled steel |
| Stainless Steel 304 | Heavy‑duty outdoor chargers, seaside salt‑fog environment, high‑corrosion site deployment | Outstanding salt‑fog & corrosion resistance, no rust risk even if coating gets damaged, long service life | Higher material & processing cost; heavy weight, longer lead‑time for custom sheet‑metal bending |
Customization: Structure, Material & Surface Treatment
We support full made‑to‑drawing (OEM/ODM) customization for wall‑mounted EV charger sheet‑metal enclosures, covering structure, material, and surface finish.
- Structural customization: mounting hole positions, cable gland cut‑outs, ventilation slots, door lock & hinge layout, and display window openings are all manufactured strictly according to your STEP/IGS/DXF drawings.
- Material substitution & surface treatment selection:we help select alternative materials (aluminum alloy, cold‑rolled steel, galvanized steel) and matching surface finishes based on your IP‑rating requirements and outdoor working conditions.
- Logo & marking options:laser marking for logo and part number; screen printing service available for brand logos, warning texts and specification labels upon request.
- Drawing submission requirements: please provide 3D files (STEP/IGS), 2D files (DXF/DWG), with clearly specified tolerances, sheet thickness, and target IP protection grade.
Strongly recommended: confirm a pre-production sample before proceeding to mass production.
Manufacturing & Fabrication Process
Drawing Reception
Receive customer drawings and specifications
DFM Review
Design for manufacturability evaluation
Sheet Metal Fabrication
Laser cutting, CNC bending, welding and riveting for enclosure cabinet, door, frame and mounting brackets.
Deburring & Edge Finishing
Edge smoothing and burr removal
Surface Treatment
Powder coating, galvanizing, anodizing according to outdoor working environment; support custom RAL color.
Logo & Marking Process
Screen printing for brand logos and warning labels, optional laser marking for part numbers.
Sample Confirmation
Pre‑production prototype assembly & sealing test; customer sample review and formal approval.
Mass Production
Full‑scale batch sheet‑metal manufacturing for wall‑mount EV charger enclosures.
100% Inspection
Full quality control and inspection
Export Packing
Export-standard packaging and shipping
Quality Control & Performance Verification
- Dimensional inspection: All critical dimensions of enclosure, mounting holes, cut‑outs and hinge positions are measured with calipers and precision measuring tools to guarantee drawing tolerance compliance.
- Sealing & IP performance check： Gasket fitting, door closing clearance and seam tightness are verified, to support target IP54‑IP65 outdoor protection performance for wall‑mounted EV charger cabinets.
- Surface treatment inspection: Coating thickness, paint adhesion, color consistency and surface defect screening are carried out after powder‑coating, anodizing or galvanizing processes.
- Mechanical assembly test: Repeated opening‑closing test for door lock and hinge; check for smooth operation and stable fitting of the whole enclosure assembly.
Recommended: For coastal, high‑humidity or salt‑fog outdoor deployment, we strongly recommend customers confirm pre‑production sample validation, to verify long‑term anti‑corrosion performance under real‑world field conditions.
Applications and Target Markets
Suitable Applications
- EV charging infrastructure: Wall‑mount home & commercial EV chargers, outdoor charging cabinets, protection enclosures for charging control modules.
- Renewable energy storage: Small‑scale BESS cabinets, auxiliary metal housings for distributed energy storage systems.
- Industrial automation equipment: Outdoor control boxes, equipment protective enclosures for factory automation systems.
Target Customers
- EV charger OEMs & ODMs: Manufacturers integrating custom sheet‑metal enclosures into their wall‑mount charger product lines.
- System integrators: Companies assembling complete EV charging stations and energy storage solutions.
- Emerging market importers: Distributors and buyers sourcing custom sheet‑metal cabinet components for Central Asia, Russia, Turkey, Middle East, North Africa and Southeast Asia markets.
Not recommended for: Under extreme explosion‑risk environments, long‑term continuous immersion underwater, or scenarios requiring special certification without prior engineering review.
Please note: Working conditions vary widely across applications. We recommend customers provide detailed operating parameters — IP rating requirement, local climate conditions, salt‑fog exposure, installation way — so we can confirm the most suitable material and design before production.
Safety & Durability Note
- Service life depends on material + outdoor environment: The long‑term durability of wall‑mounted EV charger sheet‑metal enclosures is determined by both base material selection and actual outdoor operating conditions, including humidity, salt‑fog exposure, UV radiation and temperature variation.
Recommendation: For coastal, high‑humidity or salt‑spray prone deployment areas, we recommend upgrading to higher‑grade material and enhanced surface treatment, to ensure long‑term anti‑corrosion reliability and reduce premature enclosure failure risk.
MOQ, Lead-time and Cost Drivers
- Prototype orders: 1–2 pieces accepted for prototyping and validation.
- Mass production MOQ: negotiable based on part complexity and project scope.
- Pricing depends on: drawing complexity, material selection, tolerance requirements, surface treatment, and order quantity.
To provide an accurate quotation, please share: your drawings, target market, and preferred trade terms (EXW/FOB).
OEM / ODM Ordering Process
Send Drawings
Submit your CAD drawings
DFM Review
Engineering evaluation
Quotation
Detailed price proposal
Drawing Confirmation
Final spec sign-off
Sample
First article sample
Pre-production Approval
Customer confirms sample
Mass Production
Full batch manufacturing
QC & Shipment
Inspection and delivery
No stock molds for these reference samples — each custom project follows customer CAD data.
Shipping and Importer Checklist
- CKD (Completely Knocked Down) packing option: available for split/component-level packaging to optimize shipping volume.
- Export packaging: wooden crates or pallet packing designed for international freight.
Importer reminder: please confirm the correct HS code and applicable import duties with your local customs broker before shipment.
What Professional Importers Usually Want To Confirm
- Tolerance: confirmed dimensional tolerances for critical features.
- Material: exact grade and certification of the base material.
- Sample policy: prototype availability, cost, and lead time.
- CKD packing: whether split/component packaging is supported.
- Lead time: production schedule from confirmation to shipment.
- Landed cost: total cost including freight, duties, and import fees.
Frequently Asked Questions
No. The enclosures shown on this page are reference samples, not stock inventory. Every order is custom‑manufactured according to your drawings, IP rating, material and surface‑treatment requirements. There are no off‑the‑shelf finished units for immediate shipment. Mass production starts after drawing confirmation and sample approval.
Yes, we support low‑volume prototype orders for EV charger enclosure validation. Small‑batch custom sheet‑metal fabrication is available for your pre‑market testing. Lead‑time and unit price will be adjusted accordingly based on your quantity and processing requirements.
Each EV charger enclosure project depends on dimensions, material grade, IP protection level, powder‑coating standard, cut‑out layout and order volume. All these variables greatly affect total cost. Please send us your drawings or detailed specifications so we can return an accurate formal quotation.
Request a Project Quote
Send us your drawings, quantity, working conditions, and target market — our engineering team will get back to you with a technical solution and detailed quotation.
- CAD drawings (STEP/IGS, DXF/DWG)
- Required quantity
- Working conditions (media, pressure, temperature)
- Target market & trade terms